RCPL — Box Costing & Quote Engine

👤 Customer & Box Style

Customer Name

Box Style

Length — L (mm) Inner dimension

Width — W (mm) Inner dimension

Height — H (mm) Inner dimension

📋 Board Specification

Select Flute Type

A Flute
TUF 1.50

B Flute
TUF 1.35

C Flute
TUF 1.46

E Flute
TUF 1.25

F Flute
TUF 1.19

BC Flute
Double Wall

Board Type

Joint Allowance (mm) Standard 30–40mm

🔢 Order Quantity & Conversion

Order Quantity (Boxes)

Printing (Colours)

Stitching / Gluing

Wastage / Conversion Loss (%) Typical: 7–10%

Die Cut Charges (₹/1000 boxes) If applicable

Packing / Strapping (₹/box)

📐 Blank Size & Deckle

Blank Width (mm)

Blank Length (mm)

Board Area / Box (m²)

Outs from 2000mm

Trim Waste (%)

🧾 Paper Consumption Breakdown

Enter box dimensions and board spec to calculate.

💰 Complete Cost Analysis

Fill in box dimensions above to see cost breakdown.

📈 Margin & Selling Price

Target Margin (%)

20%

Cost/Box

—

Sell Price/Box

—

Cost/1000

—

Sell Price/1000

—

Gross Profit — Order

—

at 20% margin

Deckle Optimizer: Enter multiple customer order deckle widths. The system finds the best combination to use your 2000mm machine width with minimum trim waste — saving paper on every run.

📏 Orders to Combine

Machine Width (mm)

Max Trim Waste Target (%)

📊 Optimization Results

Add orders and click Optimize to see the best cutting plan.

📄 Saved Quotes

Quote #	Date	Customer	Box (L×W×H)	Flute/Ply	Qty	Cost/Box	Sell/Box	Margin	Order Value
No quotes saved yet. Generate a quote from the Costing page.

📚 Box Formula Library

Saved box formulas auto-fill the costing page when recalled. No more recalculating the same box twice.

Customer	Box Style	Size (L×W×H)	Board	Cost/Box	Sell/Box	Margin	Saved On
No saved boxes yet.

📄 Paper Grade Rates (₹/kg)

Set your average purchase price per paper grade. These feed into all box cost calculations.

⚙ Conversion Cost Rates

Electricity Rate (₹/kWh) AVVNL Chaksu HT rate

Wood / Fuel Rate (₹/kg)

Electricity per Tonne Board (kWh/T) Est. from machine loads ÷ output

Steam (Wood) per Tonne Board (kg/T) Est. from boiler data

Labour Cost per Tonne (₹) Factory wages ÷ monthly output

Overhead / Depreciation per Tonne (₹)

Printing Cost — 1 Colour (₹/1000 boxes)

Printing Cost — per extra colour (₹/1000)

Stitching Cost (₹/1000 boxes)

Gluing Cost (₹/1000 boxes)

Starch Rate (₹/kg)

Dry Starch per Tonne Board (kg/T)

📊 Flute Specification Reference (from your data)

Flute	Pitch (mm)	Height (mm)	Flutes/metre	Take-Up Factor	Typical Use
K	12.0–21.0	6.5–10.0	68–80	1.60–1.80	Heavy export, industrial
A	8.0–9.5	4.0–4.8	105–125	1.48–1.53	Fragile goods, cushioning
C	6.8–8.0	3.2–4.0	125–147	1.42–1.50	Shipping boxes, general
B	5.5–8.5	2.2–3.0	153–181	1.28–1.43	Most common, die cut boxes
E	3.0–3.5	1.0–1.8	285–334	1.22–1.29	Retail, cosmetics, food
F	2.0–2.5	0.7–1.0	400–509	1.18–1.21	Microflute, premium
BC	—	5–7	—	1.35+1.46	Heavy duty double wall

📦 Box Costing & Quote Engine